Case Study of Introducing a Fluidized Immersion Powder Coating Machine
Quality improvement and approximately 40% reduction in powder usage! A special "fluid immersion" powder coating machine that enables in-house motor core painting.
**Customer Concerns** - The micro motor core is coated with a thick layer of powder coating that has insulation properties, with half of the coating process done in-house using electrostatic painting and the other half externally using fluidized immersion coating. - Due to the aging of both in-house and outsourced equipment involved in the coating process, there are difficulties in obtaining parts and issues with the quality of the coating appearance, such as gloss. - They are looking for a reliable consulting partner to achieve complete in-house coating. **NCC's Proposal** We propose a "fluidized immersion powder coating machine" that can accommodate a wide variety of core shapes and allows for flexible thickness management to improve coating quality. **Implementation Effects and Feedback** - Improved quality resulting in a glossy coating. - The coating hardness meets the requirement to withstand strong friction when copper wire is wound around it. - Enhanced insulation performance due to improved coating quality. - A reduction in powder usage by 30-40% due to high coating efficiency. - Anticipated cost reductions across the entire coating process in the future.
- Company:NCC
- Price:Other